Currier Tech Scoot-E DD Series Owner's Manual

HYBRID ELECTRIC BICYCLE OWNER’S MANUALEnlightened SeriesAdditional information coveringSeat Tube Batteries (STB) Seriesincluded in this manualRack Mou

10BMX BICYCLES - BMX style bicycles are a popular general purpose type most suited for young riders. They are valued because of their sturdy and simpl

100Some brakes have a quick release mechanism to allow easier wheel removal. Whenever you adjust the brakes, make sure the quick release mechanism is

101Some brakes have a special mechanism which enables you to set the clearance on either side of the rim using a screwdriver. Brake pads should finall

102On some brakes, the main brake cable continues through the central cable carrier to an anchor bolt on one of the brake arms. Adjustment of the cabl

103DRIVETRAINThe drivetrain of a bicycle refers to all parts that transmit power to the rear wheel including the pedals, chain, chainwheel, crank set

104Lubrication and AdjustmentMany pedals cannot be disassembled to allow access to theinternal bearings and axle. However, it is usually possible to i

105CRANK SETThe crank set refers to the bottom bracket axle and bearings, the crank arms, and chainrings.Your bike may be fitted with either a one pie

106Lubrication and Adjustment - One Piece CranksTo adjust the free play in a one piece type bottom bracket, loosen the locknut on the left side by tur

107Lubrication and Adjustment- Standard CranksTo adjust the free play in a three piece type bottom bracket, loosen the lockring on the left side by tu

108Standard Crank Replacement:Replace the crank arm onto the axle.1. Tap the crank arm lightly with a mallet.2. Refit the washer and tighten flange nu

109CHAINSInspectionThe chain must be kept clean, rust free and frequently lubricated in order to extend its life as long as possible. It will require

11FOLDING BICYCLES - Super portable, and easy folding design. Perfect for camping, and fits perfectly in RV's, boats and car trunks. SeatSeat Pos

110Chain Rivet ToolAdjustment and ReplacementOn derailleur geared bicycles the rear derailleur automatically tensions the chain. To adjust the chain o

111Motor Drive Chain AdjustmentTools Required:• 5mm Allen wrench• 10mm Box wrench• CX Bikes1. Loosen the 4 Allen bolts that mount the motor bracket 1.

112Electric Bikes with Rack Mounted Battery Packs and Horizontal Mounted Motors(Motor is mounted on the horizontal plane of the wheel axle)Loosen (do

113LubricationRemove any accumulated dirt from the freewheel with a brush and a degreaser. Disassembly of the freewheel is a complicated procedure req

114DERAILLEUR SYSTEMSThe derailleur system includes the font and rear derailleurs, the shift levers, and the derailleur control cables, all of which m

115LubricationAll the pivoting points of the front and rear derailleurs should be lubricated with light oil at least every month. Be sure to wipe off

116Adjustment - Front DerailleurShift the 1. rear shifter to the smallest number indicated, then shift the front shifter to the smallest number indic

117REFLECTORSYour bicycle is supplied with one front (white), one rear (red), two wheel (white), and two pedal (orange) reflectors. These are an impor

118Basket AssemblyYour bicycle may be supplied with an attachable front basket. You must make sure that the basket is attached properly.First insert t

119ProblemGear shifts not working properlySlipping chainChain jumping off freewheelsprocket or chainringConstant clicking noises whenpedalingGrinding

123EAT3USPENSION3EATPOST1UICKRELEASE2EAR"RAKE2EAR2IM2EAR$ERAILLEUR0EDAL#RANK!RM#HAINRING#HAIN"ATTERY0ACKINSIDE3TEM(EAD3ET(EAD4UB

120ProblemFreewheel does not rotateBrakes not working effectivelyWhen applying the brakesthey squeal/squeakKnocking or shuddering whenapplying brakesW

121Remedy- Align wheels correctly- Adjust/tighten headset- Take bike to a bike shop for possible frame realignment- Replace Inner tube- Replace tir

122PROBLEM POSSIBLE CAUSE REMEDYBicycle has reduced range and/or speedLow batteries Charge batteries for recommended timeFaulty batteries Replace batt

123PROBLEM POSSIBLE CAUSE REMEDYBicycle runs at full speed without pedalingFaulty PTS sensor (Enlightened Series) Replace PTS sensor and retestFaulty

124?6. How Things WorkIt’s important to your performance, enjoyment and safety to understand how things work on your bicycle. Even if you’re an experi

125?2. Front Wheel Secondary Retention DevicesMany bicycles have front forks which utilizes a secondary wheel retention device to keep the wheel from

126?Open the lever; turn the tension adjusting nut clockwise a quarter turn; then try again.(5) If the lever cannot be pushed all the way to a positio

127?4. Removing and Installing Bolt-On Wheels a. Removing a Bolt-On Front Wheel(1) Open up the brake shoes.(2) With a 15mm box wrench or a six inch a

128?B. Seatpost Quick ReleaseMany mountain bikes are equipped with quick-release seat post skewers. The seatpost quick-release skewer works exactly li

129?The braking action of a bicycle is a function of the friction between the brake surfaces -- usually the brake shoes and the wheel rim. To make sur

13Your new bicycle was partially assembled in the factory and then partially disassembled for shipping. You may have purchased the bicycle already ful

130?Everything changes when you ride on loose surfaces or in wet weather. Tire adhesion is reduced, so the wheels have less cornering and braking trac

131?The number of possible gear combinations (“speeds”) is the product of multiplying the number of sprockets at the rear of the drivetrain by the num

132?2) Shifting the Front Derailleur:The front derailleur, which is controlled by the left shifter, shifts the chain between the larger and smaller ch

133?confidence. Once you’ve learned the basics, experience will teach you which gear is appropriate for which condition, and practice will help you sh

134?G. Tires and Tubes1. TiresBicycle tires are available in many designs and specifications, ranging from general-purpose designs to tires designed t

135?Some special high-performance tires have unidirectional treads: their tread pattern is designed to work better in one direction than in the other.

136?CAUTION: Changing suspension adjustment can change the handling and braking characteristics of your bicycle. Never change suspension adjustment un

137Purchase Record CardFill in Immediately and retain as a record of your purchase.*Please retain your sales receipt for any possible warranty claims.

138Limited WarrantyCurrie Technologies® manufactured or distributed “Electro-Drive™” powered eZip branded products are warranted to the original retai

139IMPORTANT – Please activate your warranty by registering your new Currie product within 10 days of purchase by visiting our web site www.CurrieTech

14BEFORE YOU RIDEABOUT THIS MANUALIt is important for you to understand your new bicycle. By reading this manual before you go out on your first ride,

CURRIE TECHNOLOGIES® 9453 Owensmouth Avenue | Chatsworth, CA 91311Phone (818) 734-8123 | Fax (818) 734-8199www.CurrieTech.com | www.iZipUSA.comCustome

15CORRECT FRAME SIZEWhen selecting a new bicycle, the correct choice of frame size is a very important safety consideration. Most full sizedbicycles c

16RIDING POSITIONSeat HeightIn order to obtain the most comfortable riding position and offer the best possible pedaling efficiency, the seat height s

17Handlebar HeightMaximum comfort is usually obtained when the handlebar height is equal to the height of the seat. You may wish to try different heig

18SAFETY CHECKLISTBefore every ride, it is important to carry out the following safety checks:1. BrakesEnsure front and rear brakes work properly.• En

195. BearingsEnsure all bearings are lubricated, run freely and display no excess movement, grinding or rattling.• Check headset, wheel bearings, peda

2FULLY CHARGE BATTERIES BEFORE FIRST USE - Batteries should be fully charged immediately when they are received and immediately after each use for the

20HelmetsIt is strongly advised that a properly fitting, ANSI or SNELL approved, bicycle safety helmet be worn at all times when riding your bicycle.

21ReflectorsYour bicycle is supplied with one front (white), one rear (red), two wheel (white), and four pedal (orange) reflectors. (Please Note: Side

22Seat and Handlebar Mounting ReflectorsFirst attach the reflector to the reflector bracket with the reflector screw, see the top diagram. Next, remov

23RIDING SAFELYGeneral RulesWhen riding obey the same road laws as all other road vehicles, including giving way to pedestrians, and stopping at red l

24Wet WeatherIT IS RECOMMENDED TO NOT RIDE IN WET WEATHER This hybrid electric bicycle is not meant for use in the water (damp roads, puddles, rain, s

25Hill TechniqueGear down before a climb and continue gearing down as required to maintain pedaling speed.• If you reach the lowest gear and are strug

26GEARS - HOW TO OPERATEDerailleur GearsMost multi-speed bicycles today are equipped with what are known as derailleur gears. They operate using a sys

27Recommended Chainwheel/Rear Sprocket Gear CombinationsHand Grip ShiftersSome bicycles are now being equipped with a shifting mechanism called Grip S

28Below the Bar ShiftersMany mountain style bicycles now use a shift lever arrangement mounted on the underside of the handlebars, which use two lever

29BICYCLE CAREBasic MaintenanceThe following procedures will help you maintain your hybrid electric bicycle for years of enjoyable riding.Properly mai

3CORRECT FITTING - MAKE SURE YOUR HELMET COVERS YOUR FOREHEAD.INCORRECT FITTING. FOREHEAD IS EXPOSED AND VULNERABLE TO SERIOUS INJURY.• ALWAYS WEAR A

30StorageKeep your bicycle in a dry location away from the weather and the sun. Direct sunlight may cause paint to fade or rubber and plastic parts to

31ELECTRONIC COMPONENTSBattery GaugeWhen the throttle or sensor is engaged (powering the motor) and the bicycle is in motion, the LED’s on the battery

32Battery Gauge with Power AdjusterThis unit is featured on the Enlightened series of bicycles. Not only does it act like a battery gauge but it also

33PAS Sensor PAS / TAGSelector SwitchThrottlesThrottles are equipped on some models of electric bicycles. Throttles operate by rotating the throttle t

34Crankset withPTS Torque SensorTorque SensorsElectric bicycles with this system have no throttle. They must be pedaled like a normal bicycle in order

35Electric Bikes with Seat Tube Mounted Battery (STB) Packs - Remove the power cable from the charger port and attach charger.Electric Bikes with inte

36Battery FAQ'sQ: Do I need to charge the batteries before using them?A: Yes, you should charge the batteries fully before fi rst using them. Q: W

37Q: Will I get more performance from my bike if I leave the batteries to charge longer?A: No, once the batteries are fully charged (as indicated by t

38ChargerThe hybrid electric bicycle comes with its own "Smart Charger” that connects with an easy-access charger port for recharging the batteri

39!Use only Currie Authorized Li-Ion chargers with bicycles equipped with Li-Ion batteries. Using any other charger will damage the batteries and void

4Personal Care from Currie Technologies®Congratulations on your new purchase!Our Service Department is dedicated to your satisfaction with Currie Tech

40Use only Currie Authorized SLA chargers with bicycles equipped with SLA batteries. Using any other charger will damage the batteries and void your w

41Main Power SwitchesSTANDARD POWER SWITCHESThe power switch may be located, depending on the model of bike, in the following locationsOn the battery

42FusesAll Currie Technologies® Hybrid Electric Bicycles are equipped with fuses. The fuse may be located, depending on the model of bike, in the foll

43Wiring Diagram - Via Mezza (TAG system) w/ STB Bicycles(Diagram is for representational purpose only. Your bicycle's wiring system may differ)V

44THROTTLEMOTORS/N 245061215135BRAKE INHIBITOR(Front Brake Lever)CONTROLLER24v / 35aS/N 070104525Make Date 2007-01-17BATTERY12V / 10AhBATTERY12V / 10A

45WIRE HARNESS, SWITCHSWITCHWIRE HARNESS, BATTERY PORTWIRE HARNESS, BATTERY PORTBATTERY PORTBATTERY PORTSecondardy Battery Box(optional)ASSIST CONVERT

46HUB MOTOR123ONOFFONOFFFUSE30aBlade TypeBATTERYNiMH24v / 9a4th pinnot usedRear View of Crankset(PTS Sensor is removeable from crankset)ControllerConn

47iZip Trekking Li (2007) WIRING DIAGRAMBATTERY GAUGEPOWER ADJUSTRear View of Crankset(PTS Sensor is removeable andavailable seperate from crankset)SW

48TMM4 (Tentative 2008) WIRING DIAGRAMCONTROLLERBATTERY GAUGEPOWER ADJUSTSWITCHONOFF530123CHARGER PORTWHEEL, REAR w/ HUB MOTORBATTERYBATTERY GAUGE w/

49DERAILLEUR GEARED BICYCLESIncludes 20", 24” and 26" Wheel Mountain Bikes assembly is the same for men’s and women’s bikes.Getting StartedO

5Serial Number LocationBike Shown Upside Down####Serial NumberCURRIE TECHNOLOGIES®9453 Owensmouth Avenue | Chatsworth, CA 91311Phone (818) 734-8123 |

50NOTE: Some models of bicycles may be equipped with a stem that has an adjustable angle. In addition to the normal assembly, these stems will require

51If the stem is not inserted into the top nut to at least the “Minimum Insertion” mark, it is possible to over-tighten the stem bolt and damage the f

52Tighten all bolts that clamp the shifters, brake levers and bar ends to the handlebar using a 5mm Allen key or Phillips head screwdriver.(Figure 1)

53ForksThere are two different types of forks that vary in styles and dimensions. One type is a rigid fork (Figure 1) consisting of sta-tionary tubing

54Seat and Seat PostAttach the seat to the seat post by loosening the nuts on the seat clamp. Insert the tapered end of the seat post into the seat cl

55Attachment of an incorrect pedal into a crank arm can strip pedal threads and cause irreparable damage. Before your first ride, please check to insu

56Front WheelCheck the wheel hub before attaching it to the fork by rotating the threaded axle. It should be smooth with no lateral movement. Insert t

57The wheel is tightly secured when the serrated surfaces of the 5. quick release clamping parts actually begin to cut into the bicycle frame/fork sur

58V-Style BrakesIf not already assembled, take the brake noodle from the parts box and slide the cable through the larger opening. The cable housing w

59V - BrakeIf fitted with V-Brakes, insert the brake body into the center spring hole in the frame mounting boss, and then secure the brake body to th

6Please Retain your Sales Receipt as Proof of Purchase.Attach receipt here.Notes: ____________________________________________________________________

60While holding the shoe against the rim, tighten the shoe fixing nut.3.Adjust the balance with the spring tension adjustment screws.5.Depress the bra

61Check your BrakesPress each brake lever to make sure that there is no binding and that the brake pads press hard enough on the rims to stop the bike

62Disc Brakes (if equipped)If fitted with a front disc brake, the components should already be attached. However, please check all connections before

63These brakes require breaking in! Ride and use the brakes gently for 13 miles before using the brakes in downhill conditions, for sudden stops, or a

64DerailleurAlthough the front and rear derailleurs are initially adjusted at the factory, you will need to inspect and readjust both before riding th

65Front DerailleurShift both shifters to the smallest number indicated and place the chain on the corresponding cog and chainwheel. Disconnect the fro

66Dual SuspensionDual Suspension bikes (DS) are equipped with a front fork as well as a rear suspension generally located below the seat. The piston w

67Rear PivotsThe pivot assembly is a simple mechanism that allows the rear swingarm to move up and down in combination with a rear suspension. Size, s

68AccessoriesIf your bike is supplied with a water bottle and cage, attach the cage to the bicycle using the Allen bolts provided.Some bikes come equi

69figure 1figure 2FendersFront FenderThe front fender is mounted at the fork crown. There are two ways in which to mount your front fender. The first

7DIRECTORYWarning / Important - Take notice of this symbol throughout this manual and pay particular attention to the instructions blocked off and pre

70Rear FenderThe rear fender is mounted at the seatstay brace. There are two ways in which to mount your rear fender. The first is the screw mounting

71Final CheckAfter all adjustments have been made, shift through • every gear several times at varying speeds. This will ensure all your adjustments a

72SINGLE SPEED & BMXIncludes 16" and 20" BMX BikesAssembly is the same for boy’s and girl’s bikes.Getting StartedOpen the carton from th

73SeatLoosen nut on the seat clamp and add 3 or 4 drops of oil onto the threads of the bolt. Place the smaller end of the seat post into the seat clam

74Front WheelMake sure the brakes are loose enough to allow the wheel to 1. pass through the brake pads easily.Place wheel into fork drop outs.2. Ins

75Side Pull BrakeLoosen the cable anchor nut and thread the brake cable through it. Tighten the nut by hand until it holds the cable in place. Squeeze

76V-Style BrakeIf fitted with V-Brakes, insert the brake spring into the center spring hole in the frame mounting boss, and then secure the brake body

77While holding the shoe against the rim, tighten the shoe fixing nut.3.Adjust the balance with the spring tension adjustment screws.5.Depress the bra

78RotorsSome freestyle BMX bicycles come equipped with a cable detangler system that will allow the handlebar to spin 360-degrees without binding the

79Failure to adjust correctly may result in loss of braking power and personal injury.Barrel EndSingle Cable CasingCable AdjusterCable SplitterUpper C

81. PARTS IDENTIFICATION . . . . . . . . . . .9-13Electric Bikes . . . . . . . . . . . . . . . . . . . . 11-12Tools Required . . . . . . . . . .

80Axle Peg Assembly InstructionsNon-ThreadedFirst remove the axle nut from the wheel. There will be either a retaining washer or a step retaining wash

81Training WheelsThere are two options when attaching the training wheels to the wheel brace. Determine which option is used on your bicycle and follo

82Attaching Training Wheel Brace to BicycleThere are two different braces used to attach the training wheels to the bicycle: the C-Shape Brace and the

83Training Wheel Stabilizer BracketYour bicycle may include a stabilizer bracket to attach the training wheel to the bicycle. First remove the nut and

84Final CheckInstall any additional parts that are supplied with your bike.NOTE: Your bicycle may be equipped with different stylecomponents than the

85Correct routine maintenance of your new bike will ensure smooth running - Longer lasting components - Safer riding - Lower running costsEvery time y

86Schedule 2 - Service ChecklistFrequency Task Page ReferenceBefore every ride Be sure batteries are fully charged 35-40Check tire pressure 89Check b

87Tools RequiredOpen ended wrench or ring wrenches: 8mm, 1. 9mm, 10mm, 12mm, 13mm, 14mm, 15mmOpen end or pedal wrench 15mm2. Allen key wrenches: 2.5mm

88DETAILED MAINTENANCEWHEELS AND TIRESWheel InspectionIt is most important that wheels are kept in top condition. Properly maintaining your bicycle&ap

89Tire InspectionTires must be maintained properly to ensure road holding and stability. Check the following areas:Inflation: Ensure tires are inflat

9Gear ControlCableRear DerailleurPART 1 - PARTS IDENTIFICATIONMOUNTAIN BICYCLES . Mountain bicycles are designed to give maximum comfort over a wide v

90Hub Bearing AdjustmentWhen checked, the hub bearings of either wheel will require adjustment if there is any more than slight side play.Check to mak

91Remove tire bead from the rim.Pull tire back onto the rim.Remove the tire completely and inspect for a nail, glass, etc. and remove if 7. located. A

92HANDLEBARS AND STEMHandlebar StemThe handlebar stem fits into the steering column and is held firmly by the action of a binder bolt and expander wed

93When re-fitting the stem, make sure the handlebars are correctly aligned and tightened using the appropriate hex wrench or allen key. Do not over ti

94GRIP SHIFTERSGrip Shift™ - InstallationSlide front Grip Shift™ assembly over left side of handlebar leaving proper clearance for handlebar grip. If

95Cables and Cable HousingCables and housing are one of the most overlooked parts on the bicycle. The first indication that your cables and housing ne

96HEADSETInspectionThe headset bearing adjustment should be checked every month. This is important as it is the headset which locks the fork into the

97SADDLE AND SEAT POSTInspectionThe seat fixing bolt and the seat post binder bolt should be checked for tightness and adjustment every month. On remo

98AdjustmentAs mentioned in Part 2, the seat can be adjusted in height, angle and distance from the handlebars to suit theindividual rider.Seat angle

99BRAKESThe correct adjustment and operation of your bicycle's brakes is extremely important for safe operation. Brakes should be checked for eff