Currier Tech 650CD Series Service Manual

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Summary of Contents

Page 1 - Engineering Manual

Relion® Protection and Control650 series ANSIEngineering Manual

Page 3 - Product version: 1.2

• ACT to program the application function block for apparatus and/or measurements.• PST to adapt the settings and/or configuration parameter of the ap

Page 4 - Copyright

IEC08000125.vsdIEC08000125 V1 ENFigure 57: GDE: Input signal selectionThe number of order in the selection window of the process objects corresponds t

Page 5 - Disclaimer

en05000611.vsdIEC05000611 V1 ENFigure 58: GDE: Object properties windows for text insertionThe single line diagram screen can display different values

Page 6 - Conformity

6.3 Events and indicationsTo get IED events to the LHMI event list and indications for Ready, Pickup and Tripindication LEDs, disturbance report need

Page 8

Section 7 IEC 61850 communication engineering7.1 IEC 61850 interface in the IED and toolsFor more information on the implementation of IEC 61850 sta

Page 9

IEC08000364.vsdLNGOOSESendCommunication handlerIEC 61850 protocolCommandsEventhandlerEventqueueCommand / IN / OUT interface AF partGOOSE SendGOOSE Rec

Page 10

the telegram by its source address and will read the telegram and deals with it. Thetelegrams are multicast sent and not acknowledged by the receiver.

Page 11 - Section 1 Introduction

The IED name in an exported .icd file is always named TEMPLATE.• Capability description of the IED in logical nodes and their data. Noinformation abou

Page 12 - 1.3 Product documentation

• Description of the substation part including the used logical nodes• Description of the IEDs with their logical nodes• Description of the communicat

Page 13 - Introduction

Section 1 Introduction1.1 This manualThe engineering manual contains instructions on how to engineer the IEDs using thedifferent tools in PCM600. Th

Page 14 - 1.4 Symbols and conventions

7.3 Exporting SCL files from PCM600A pre-condition is that all IEDs in the project must be engineered in PCM600. Thehardware interface, for example t

Page 15 - 1.4.2 Document conventions

IEC09000627-1-en.vsdIEC09000627 V1 ENFigure 64: IEC 61850: SCL Export Options5. Select Export Private Sections and click Export to export the private

Page 16 - Section 1 1MRK 511 261-UUS A

IEC08000418.vsdIEC08000418 V1 ENFigure 66: IEC 61850: Export IED file Options7.4 Engineering of vertical and horizontal communicationin IET600For IEC

Page 17

blocks, but it is possible to add additional control blocks and/or reconfigure defaultcontrol blocks according to the requirements.Up to 8 report clie

Page 18

7.5.1 Importing SCD filesProcedure to import a SCD file to PCM600:1. Select the station in the plant structure.2. Right-click the station and select

Page 19

If a client is defined for GOOSE receive then at least one cross inSMT is required to be able to write the configuration to the IED.Be sure to set the

Page 20

IEC09000616-1-en.vsdIEC09000616 V1 ENFigure 68: Common write menu7.5.2 Importing ICD or CID filesProcedure to import a complete ICD file or CID file:

Page 21

3.1. Ignore Substation Section will not import the "SSD-file" part of the SCD-file.3.2. Don't import ... protects the existing IEDs in

Page 22

1. Select Yes in the Update Communication window to update the communicationconfiguration part in the IED.2. Click No in the Update Communication wind

Page 23 - 2.1 Introduction

Section 8 IEC 60870-5-103 communicationengineering8.1 Engineering in PCM600The Application Configuration tool (ACT) and the Parameter Setting tool (

Page 24 - Engineering tool set

1.3 Product documentation1.3.1 Product documentation setPlanning & purchaseEngineeringInstallingCommissioningOperationMaintenanceDecommissioning

Page 25 - 2.2 IED engineering process

1. In PST, navigate to the RS485PROT function block located in MainMenu/IEDConfiguration/Monitoring/RS485PROT:1.2. To enable the IEC60870-5-103 protoc

Page 26

Section 9 DNP3 communication engineering9.1 Signal configuration user informationBasic knowledge about DNP3 and the used definitions are required to

Page 27 - Section 2

9.2 Adding setting groupsIn order to show for a DNP master which setting group is used, the followingprocedure can be performed.In this example, only

Page 28

To make it easier to recognize the signals for the active settinggroup, the user-defined names are used.2. Open the Communication Management Tool (CMT

Page 29 - 3.1 Workflow

IEC11000425-1-en.vsdIEC11000425 V1 ENFigure 73: Selecting the signals into the DNP signal list9.3 Configuring DNP3 protocol signals1. Save the actua

Page 30 - Engineering process

IEC10000172.vsdIEC10000172 V1 ENFigure 74: Configuring hardware channels directly to the function blocksIEC10000173.vsdIEC10000173 V1 ENFigure 75: CMT

Page 31 - Section 3

IEC08000337.vsdIEC08000337 V1 ENFigure 76: CMT: Container window design when selecting DNP3 protocolProcedure to move signals:1. Select one or several

Page 32

IEC08000339.vsdIEC08000339 V1 ENFigure 78: CMT: Marker to indicate changes in the container9.4 Setting DNP3 signal parametersTwo parameters per signa

Page 33 - Setting up a project

IEC08000363.vsdIEC08000363 V1 ENFigure 80: CMT: Set Index menu3. Define the Starting index for this group and click OK.Procedure to set class configur

Page 34 - 4.3 Setting technical key

Procedure1. Click in the Class field of the signal. A new window Select Class opens where theuser classifies the signal.2. Select the signal classes a

Page 35

during the testing phase. The manual provides procedures for checking of externalcircuitry and energizing the IED, parameter setting and configuration

Page 37

Section 10 GlossaryAC Alternating currentACT Application configuration tool within PCM600A/D converter Analog-to-digital converterADBS Amplitude dead

Page 38

COMTRADE Standard Common Format for Transient Data Exchange formatfor Disturbance recorder according to IEEE/ANSI C37.111,1999 / IEC60255-24Contra-dir

Page 39

EMC Electromagnetic compatibilityEMF (Electric Motive Force)EMI Electromagnetic interferenceEnFP End fault protectionEPA Enhanced performance architec

Page 40 - IEC09000356-1-en.vsd

IEC 61850 Substation automation communication standardIEC 61850–8–1 Communication protocol standardIEEE Institute of Electrical and Electronics Engine

Page 41 - IEC09000358-1-en.vsd

LAN Local area networkLIB 520 High-voltage software moduleLCD Liquid crystal displayLDD Local detection deviceLED Light-emitting diodeMCB Miniature ci

Page 42 - IEC09000658-1-en.vsd

RCA Relay characteristic angleRFPP Resistance for phase-to-phase faultsResistance for phase-to-ground faultsRISC Reduced instruction set computerRMS v

Page 43

TCP/IP Transmission control protocol over Internet Protocol. The defacto standard Ethernet protocols incorporated into 4.2BSDUnix. TCP/IP was develope

Page 44 - IEC08000365-2-en.vsd

3VOThree times the zero sequence voltage. Often referred to as theresidual voltage or the neutral point voltageSection 10 1MRK 511 261-UUS AGlossary13

Page 46 - IEC08000374.vsd

1.3.3 Related documents650 series manuals Identity numberCommunication protocol manual, DNP3 1MRK 511 257-UUSCommunication protocol manual, IEC 61850

Page 47 - IEC09000361-1-en.vsd

Contact usABB Inc.1021 Main Campus DriveRaleigh, NC 27606, USAPhone Toll Free: 1-800-HELP-365,menu option #8ABB Inc.3450 Harvester RoadBurlington, ON

Page 48 - IEC09000660-1-en.vsd

1.4.2 Document conventionsA particular convention may not be used in this manual.• Abbreviations and acronyms in this manual are spelled out in the g

Page 49 - IEC09000661-1-en.vsd

IEC 61850 / Function blocknameANSI Function description PPLPHIZ Phase preference logicZMRPSB 68 Power swing detectionZCVPSOF Automatic switch

Page 50 - IEC09000662-1-en.vsd

IEC 61850 / Functionblock nameANSI Function description Voltage protectionUV2PTUV 27 Two-step undervoltage protectionOV2PTOV 59 Two-step overvolta

Page 51 - IEC09000663-2-en.vsd

IEC 61850 / Functionblock nameANSI Function description SXSWI Circuit switchPOS_EVAL Evaluation of position indicationSELGGIO Select release

Page 52 - IEC09000682-1-en.vsd

IEC 61850 / Functionblock nameANSI Function description SRMEMORY Configurable logic blocks, set-reset memoryRSMEMORY Configurable logic blocks

Page 54

IEC 61850 / Functionblock nameANSI Function description I103EF Function status ground-fault for IEC60870-5-103I103FLTPROT Function status faul

Page 55

IEC 61850 / Function block name ANSI Function description ZCPSCH 85 Scheme communication logic with delta based blocking scheme signal transmitZCR

Page 57 - IEC08000366.vsd

Section 2 Engineering tool set2.1 IntroductionThe structure of a monitoring and control system for electrical substations has aprinciple structure a

Page 58

Product type and version specific engineering data needed by PCM600 for protection,control and communication engineering of a particular bay IED is gi

Page 59

2.2 IED engineering processPCM600 is used for various tasks in the IED engineering process. See Figure 3:• IED engineering management• Organizing the

Page 60

• Monitoring selected signals of an IED for commissioning or servicepurposes by using the Signal Monitoring tool.• Listing all actual existing IED int

Page 61

Once the engineering of the IED is done, the results must be written to the IED.Conversely some parts of the engineering information can be uploaded f

Page 63 - Section 5

Section 3 Engineering process3.1 Workflow1MRK 511 261-UUS A Section 3Engineering process650 series ANSI 23Engineering Manual

Page 64 - Section 5 1MRK 511 261-UUS A

Document ID: 1MRK 511 261-UUSIssued: June 2012Revision: AProduct version: 1.2© Copyright 2012 ABB. All rights reserved

Page 65

IEC08000122.vsdMake GOOSE connectionsExport SCL files from PCM600Import SCL files to IET600 and do signal engineering. Export SCL files from IET600.Im

Page 66

• Build the plant structure according to the substation structure.For performance reasons, do not insert more than 150 IEDsof 650 series type in one P

Page 67

The IED restarts automatically when writing an IED configurationwhere changes have been made to, for example, configurationparameters. It is not possi

Page 68

Section 4 Setting up a project4.1 PCM600 operates on projectsA typical project in PCM600 contains a plant structure including one or several IEDobje

Page 69

installed to same location as for IEDConnectivity package base module. Thedefault directory is C:/Program Files/ABB/Connectivity Packages/IEDConnPackR

Page 70

IEC09000378-1-en.vsdIEC09000378 V1 ENFigure 5: Error message due to mismatch between PCM600 and IED technical keyBe sure that the IED object in PCM600

Page 71 - 5.1.7 Hardware channels

IEC09000667-2-en.vsdIEC09000667 V2 ENFigure 6: PCM600: Set technical key menu at IED levelA dialog window opens to inform about the technical key conc

Page 72 - 5.1.8 Validation

IEC09000380-1-en.vsdIEC09000380 V1 ENFigure 7: PCM600: Technical key editorUsing the Technical Key Editor the following selections are possible.• use

Page 73

To connect PCM600 to the IED, two basic variants must be considered.• Direct point-to-point link between PCM600 and the IED front port.• Indirect link

Page 74

IEC09000096-1-en.vsdPCM600Tx TxRx RxRJ-45IEDIEC09000096 V1 ENFigure 8: Point-to-point link between IED and PCM600 using a null-modem cableThe followin

Page 75

CopyrightThis document and parts thereof must not be reproduced or copied without writtenpermission from ABB, and the contents thereof must not be imp

Page 76

IEC09000355-1-en.vsdIEC09000355 V1 ENFigure 9: Select: Network connections2. Select Properties in the status window.IEC09000356-1-en.vsdIEC09000356 V1

Page 77

IEC09000357-1-en.vsdIEC09000357 V1 ENFigure 11: Select the TCP/IP protocol and open Properties4. Select Obtain an IP address automatically if the para

Page 78

IEC09000658-1-en.vsdIEC09000658 V1 ENFigure 13: Select: Use the following IP address6. Close all open windows and start PCM600.Setting up the PC to ac

Page 79

• Rename projects• Copy and paste projects• Migrate projects from one product version to anotherIt is possible to open projects created in previous ve

Page 80

4.6 Building a plant structureThe plant structure is used to identify each IED in its location within the substationorganization. It is a geographica

Page 81

The plant structure corresponds to the complete grid including theneeded IEDs.Procedure to build a plant structure:• Right-click the plant structure a

Page 82 - IEC09000656-1-en.vsd

For all practical engineering purposes (both towards the IED and towards the 61850engineering process), the user should keep the default SCL technical

Page 83

4.7 Inserting an IEDThe context menu or the Object Types view shows the available 650 series IEDspossible to insert, on the bay level in the plant st

Page 84 - IEC09000657-1-en.vsd

Procedure1. Right-click the Bay and select New and Sub-Transmission IEDs.2. Select the IED type to insert.It is also possible to drag an IED from the

Page 85

IEC09000661-1-en.vsdIEC09000661 V1 ENFigure 19: PCM600: Communication protocol selection wizard5. Select the port and insert the IP address of the phy

Page 86

DisclaimerThe data, examples and diagrams in this manual are included solely for the concept orproduct description and are not to be deemed as a state

Page 87

IEC09000662-1-en.vsdIEC09000662 V1 ENFigure 20: PCM600: Communication port and IP address6. Cross-check that the IED whose IP address has been inserte

Page 88

IEC09000663-2-en.vsdIEC09000663 V2 ENFigure 21: PCM600: IED Version detection8. Click next to open the Housing Selection Page and select the housing a

Page 89

IEC09000682-1-en.vsdIEC09000682 V1 ENFigure 22: PCM600: IED housing and display type detection9. The Setup Complete Page dialog shows the summary of t

Page 90

IEC09000664_3_en.vsdIEC09000664 V3 ENFigure 23: PCM600: IED Setup completion wizardIt is not possible to go back and do any modifications in the setup

Page 91

Inserting an IED in offline modeWorking in offline mode has an advantage compared to online mode that one can startpreparing configuration even though

Page 92

IEC09000681 V2 ENFigure 25: PCM600: IED Order code selectionChange hardware configuration after IED is insertedIn hardware tool it is possible to chan

Page 93

Hardware selections that are not available to order:Housing variants: 6U ½ 19” rack casingDisplay types: IEC 6U ½ 19”, Basic ANSI 6U ½ 19”, BasicCard

Page 94

Procedure to insert a template IED1. Right-click the Bay in the plant structure.2. Select New and Create from Template ... to open the Create New Obje

Page 95

IEC08000367.vsdIEC08000367 V1 ENFigure 28: PCM600: IED Template Properties5. Click Delete Template to delete the template, click Import Template to im

Page 96

Procedure to insert a configured IED in 650 series1. Right-click the bay and select Import ... to select the IED configuration file(*.pcmi) , see Figu

Page 97

ConformityThis product complies with the directive of the Council of the European Communitieson the approximation of the laws of the Member States rel

Page 98

rear port on the physical IED to which the PC is connected. The IP address of thephysical IEDs front and rear port can not be set from PCM600 but only

Page 99

IEC08000121-2-en.vsdIEC08000121 V2 ENFigure 31: Alternative 2: IP address via IED Object Properties windowProcedure1. Select the IED to enter the IP a

Page 101 - Section 6

Section 5 Protection and control engineering5.1 Creating an application configuration with ACT5.1.1 OverviewACT is used to create the application c

Page 102

SMT is not supporting signals of integer type or groupsignals. So, even if these types of signals are set as visible forSMT, they will not be shown in

Page 103 - 6.3 Events and indications

• Set visibility for execution order, cycle time and instance number.• Manage signals, for example hide, show and rearrange.• Invert Boolean inputs an

Page 104

IEC08000258.vsd137 8 9171612111025 61514134IEC08000258 V1 ENFigure 32: ACT: Function block overview1 Connection(s)2 User defined function block name3

Page 105 - Section 7

A function block can contain more signals than needed in that application part. Asignal that is not used in a particular application is possible to hi

Page 106 - Section 7 1MRK 511 261-UUS A

IEC08000269.vsdIEC08000269 V1 ENFigure 33: ACT: function block organization parametersA minus sign in front of the cycle time, for example -200ms, ind

Page 107

IEC09000739 V1 ENFigure 34: ACT: Possible MainApplication cycle timesFor the same time point, faster cycle times are executed first.A function block t

Page 108

Table of contentsSection 1 Introduction...5This manual...

Page 109

IEC08000271.vsdExecution ordergroup 1Execution ordergroup 2Execution ordergroup 3Execution FlowIEC08000271 V1 ENFigure 36: ACT: Concept of Execution o

Page 110 - 7.3.1 Exporting SCD files

IEC08000304.vsdIEC08000304 V1 ENFigure 37: ACT: Warning message by signal mismatch for a connection5.1.7 Hardware channelsHardware channels can only

Page 111

IEC09000613-2-en.vsdIEC09000613 V2 ENFigure 38: ACT: HW signal channels5.1.8 ValidationValidation checks the application configuration on errors abou

Page 112

• A connection between two input signals or two output signals is not possible.• A connection between two different data types is not possible, for ex

Page 113

Validation when writing to the IEDWhen writing the application configuration to the IED an automatic validation isperformed. The validation is the sam

Page 114 - 7.5.1 Importing SCD files

Setting parameterA setting parameter (short form only “setting”) is a parameter that can be changed inthe IED at runtime.Setting groupNearly all setti

Page 115

IEC08000173_2_en.vsdBIOBIOTRMFBsGOOSE InputsGOOSE FBs for binary and analog data, interlocking communicationand voltage control IEC 61850SMAIFBsIEC080

Page 116

It is possible to group and collapse hardware channels in SMT to get abetter overview.IEC08000150-2-en.vsdIEC08000150 V2 ENFigure 41: SMT Connection b

Page 118

Section 6 Local HMI engineering6.1 LED and function key engineering6.1.1 Local HMI engineering processThe engineering process of the LEDLHMI involv

Page 119 - 8.1 Engineering in PCM600

Connections and variables...64Hardware channels...

Page 120 - Section 8 1MRK 511 261-UUS A

• To use the function keys and LEDs on LHMI it is needed to insert thecorresponding special function blocks for these operation element groups.• The f

Page 121 - Section 9

The other group is the five function keys with their IEDs and the corresponding textelements on the LCD [B].Function block LEDGEN• Handles an external

Page 122 - 9.2 Adding setting groups

Parameter Setting tool and function block configurationThe operation mode of the function keys and the LEDs must be defined per key andLED in Paramete

Page 123

• Prio 1 = RED• Prio 2 = YELLOW• Prio 3 = GREEN• When RED and YELLOW are ON at the same time, the LED willilluminate in RED.• The operator's ackn

Page 124 - Section 9 1MRK 511 261-UUS A

IEC09000657-1-en.vsdIEC09000657 V1 ENFigure 44: LHMI: LED operation mode6.1.2 LED operation modesDescription of different operation modes for LEDs to

Page 125

LED operation mode Follow-SIEC08000395.vsd= Steady = FlashIllumination => RYGRYGSignalsLEDIEC08000395 V1 ENFigure 45: LHMI: LED operation mode Foll

Page 126

LED operation mode LatchedAck-F-SIEC08000397.vsdRYGRYGSignalsLEDAck= Steady = FlashIllumination => IEC08000397 V1 ENFigure 47: LHMI: LED operation

Page 127 - IEC08000336.vsd

• All colors (signals) are acknowledged and they will illuminate in steady state.• Incoming additional signals with lower priority will illuminate whe

Page 128 - 9.4.1 Configuring DNP3 class

LED operation mode LatchedColl-SIEC08000402.vsd= Steady = FlashIllumination => RYGRYGSignalsLEDReset LEDIEC08000402 V1 ENFigure 50: LHMI: LED opera

Page 129 - 650 series ANSI 123

LED operation mode LatchedReset-SIEC08000400.vsd= Steady = FlashIllumination => Man-ResetS1S2S3S4tMaxtRestartS1LEDS2LEDS3LEDS4LEDAuto-ResetIEC08000

Page 130

Section 9 DNP3 communication engineering...115Signal configuration user information...

Page 131 - Section 10 Glossary

IEC08000401.vsd= Steady = FlashIllumination => Man-ResetS1S2S3S4tMaxtRestartS1LEDS2LEDS3LEDS4LEDAuto-ResetIEC08000401 V1 ENFigure 52: LHMI LED oper

Page 132 - Glossary

IEC08000123.vsdSymbol librarywindowIED HMIdisplay windowHMI displaywindow pagesRegard the squence of pagesIEC08000123 V1 ENFigure 53: GDE: Screen imag

Page 133 - Section 10

• Several single line diagrams can be created for one bay.• The IED supports one bay.• The sequence order of the HMI pages in the Graphical Display Ed

Page 134

IEC08000127.vsdIEC08000127 V1 ENFigure 54: GDE: Dynamic Text symbolsThe standard (IEC or ANSI) for the symbols and the selection of the font size for

Page 135

Doing Link to draw linesThe line width has to fit to the line width used for the symbols. The standard size is 2.Choose the line width in a selection

Page 136

6.2.2 Supported single-line diagram symbolsTable 6: Supported symbolsIEC Symbol Name Node Type IEC SymbolDefinitionsANSI Y32.2/IEEE 315SymbolDefiniti

Page 137

IEC Symbol Name Node Type IEC SymbolDefinitionsANSI Y32.2/IEEE 315SymbolDefinitionsCategoryIsolator, 01 = Open 3 SwitchgearIsolator, 10 = Closed 3 Swi

Page 138

IEC Symbol Name Node Type IEC SymbolDefinitionsANSI Y32.2/IEEE 315SymbolDefinitionsCategoryIsolator motor operated, 00 =Middle position27 SwitchgearIs

Page 139

IEC Symbol Name Node Type IEC SymbolDefinitionsANSI Y32.2/IEEE 315SymbolDefinitionsCategoryBreaker2 indication only, 11 =Undefined35 SwitchgearStatic

Page 140 - Contact us

4. Link the apparatus symbols with line elements.5. Adjust the text symbols while writing to north, east, south or west. Use the objectproperty window

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